Products and Applications

Brock Automation offers expertise and services for the following Products and Applications:

Note: ALL options below are Customer Configurable! The major components and systems are listed here but there are literally hundreds of options that can be requested or added to any system. Please contact Brock for discussions regarding your requirements.

Robotic MIG Welding Systems


  • Single and Multiple Robot cells

  • MIG welding, Spot welding, Projection welding, Material Handling and Pick and Place robots or any combination

  • Indexers with dedicated or removable tool sets and fixtures

  • Indexers with Trunions complete with dedicated or removable tool sets and fixtures

  • High Speed Dial Tables with dedicated or removable tool sets and fixtures

  • Custom precision heavy duty fixtures and tool sets (dedicated or removable tool sets)

  • Removable fixtures and tool sets are "Quick Change" and "No Tools Required"

  • Part Marking Stations (Scribe, Laser, Dot Peening)

  • Vision systems, RFID tracking, bar-code tracking

  • Manual and Auto loading Stations

  • Custom End Effectors, interchangeable End Effectors and Stations, Material Handling and Pick and Place Systems

  • Conveyors and or Chute systems complete with part rejection and containment

  • Nut and Stud auto feeders (Vibratory or Magnetic)

  • AC, DC or MFDC weld controller

  • High quality, large, full colour, touch screen HMI's (Human Machine Interface)

  • Fault detection and diagnostics

  • Poka Yoke designed through mechanical, electrical and programming methods

  • 1 year parts and warranty

  • Leasing options available

  • PHSR and ESA compliant

Mig Welder Robots

Laser Welding Systems


  • Single and Multiple Robot cells

  • Standalone stationary laser weld system

  • Precision fixtures and tooling for repeat ability and part fit-up

  • Dedicated or removable tool sets and fixtures

  • Removable fixtures and tool sets are "Quick Change" and "No Tools Required"

  • High quality, large, full colour, touch screen HMI's (Human Machine Interface)

  • Fault detection and diagnostics

  • Poka Yoke designed through mechanical and electrical methods

  • All combinations or options as listed under Robotic Weld Systems can be incorporated

  • 1 year parts and warranty

  • Leasing options available

  • PHSR and ESA compliant

Spot Welding Systems


  • AC, DC or MFDC weld controller

  • Variety of styles of Spot Weld arms

  • Single and Multiple Robot cells

  • Standalone stationary Spot welder (can utilize optional servo driven X,Y,Z positioning of weld gun)

  • MIG welding, Spot welding, Projection welding and Material Handling and Pick and Place robots or any combination

  • Indexers with dedicated or removable tool sets and fixtures

  • Indexers with Trunions complete with dedicated or removable tool sets and fixtures

  • High Speed Dial Tables with dedicated or removable tool sets and fixtures

  • Custom precision heavy duty fixtures and tool sets (dedicated or removable tool sets)

  • Removable fixtures and tool sets are "Quick Change" and "No Tools Required"

  • Part Marking Stations (Scribe, Laser, Dot Peening etc.)

  • Vision systems, RFID tracking, bar-code tracking

  • Manual and Auto loading Stations

  • Custom End Effectors, interchangeable End Effectors and Stations, Material Handling Systems

  • Conveyors and or Chute systems complete with part rejection and containment

  • Nut and Stud auto feeders (Vibratory or Magnetic)

  • High quality, large, full colour, touch screen HMI's (Human Machine Interface)

  • Fault detection and diagnostics

  • Poka Yoke designed through mechanical and electrical methods

  • 1 year parts and warranty

  • Leasing options available

  • PHSR and ESA compliant

ABB Robot Spot Welder
Servo Driven Spot Welder

Projection Welding Systems


    Ask about Brock's stand alone Projection Welding Cells (Two Standard Models: Single gun BM-10 and Dual gun BM-15)

  • Modular construction

  • AC, DC or MFDC weld controller

  • Savair weld cylinder - Single gun or dual gun configurations

  • Single or dual transformer designs

  • 480 or 600 Volt supply

  • All copper secondary connections

  • All copper electrode blocks and adapters with Elkonite

  • Light curtain protection

  • Palm button initiate

  • Small production floor foot print

  • Four way forklift accessibility

  • Servo driven X or Y fixture and tool set tables

  • Custom precision heavy duty fixtures and tool sets (dedicated or removable tool sets)

  • Removable fixtures and tool sets are "Quick Change" and "No Tools Required"

  • Vision systems, RFID tracking, bar-code tracking

  • Manual and Auto loading Stations

  • Part rejection and containment at the weld gun

  • Nut and Stud auto feeders (Vibratory or Magnetic)

  • High quality, large, full colour, touch screen HMI's (Human Machine Interface)

  • ISO standard Festo Valves

  • Water flow meters and water saver

  • Locking ball valves

  • Fault detection and diagnostics

  • Poka Yoke designed through mechanical and electrical and programming methods

  • Brock's own SMAT nut detection system (no nut, wrong nut, upside down nut)

  • Clients have reported up-to 4.5 million cycles without major refit

  • 1 year parts and warranty

  • Leasing options available

  • PHSR and ESA compliant

Drawing of BM15 Projection Welder
BM15 Projection Welder
BM15 Dual Gun Single Station
Projection Welder Removable Fixture

High Speed Dial Tables


  • Scalable Dial Tables from 2 stations to 8 stations

  • Each station can process a left and right nest (up to a total of 16 nests)

  • Custom precision heavy duty fixtures and tool sets (dedicated or removable tool sets)

  • Removable fixtures and tool sets are "Quick Change" and "No Tools Required"

  • Possible to configure machine to mix and match fixtures and run a variety of parts at the same time.

  • All copper electrode blocks and adapters with Elkonite

  • Fixture tracking by RFID or bar-code

  • Vision systems available for part verification and additional Poka Yoke

  • Poka Yoke designed through mechanical, electrical and programming methods

  • Multiple servo driven projection weld guns

  • AC, DC or MFDC weld controller

  • Changeable upper weld gun electrodes for different fasteners (nuts and studs)

  • Easy to teach weld gun positions from HMI

  • Water cooling

  • Brock's own SMAT nut detection system (no nut, wrong nut, upside down nut)

  • Part rejection and containment at the weld gun

  • Manual or Automatic unload (can be unloaded by part ejection or material handling robot)

  • Conveyors and or Chute systems complete with part rejection and containment

  • Nut and Stud auto feeders (Vibratory or Magnetic)

  • High quality, large, full colour, touch screen HMI's (Human Machine Interface)

  • Fault detection and diagnostics

  • Small production floor foot print

  • 1 year parts and warranty

  • Leasing options available

  • PHSR and ESA compliant

High Speed Dial Table
6 Station High Speed Dial Table

Assembly Systems and Inline Assembly Systems


  • Self contained system

  • Utilizes various means of part orientation and conveyance (conveyor, pick and place robot, elevators)

  • Custom precision heavy duty fixtures and tool sets (dedicated or removable tool sets)

  • Removable fixtures and tool sets are "Quick Change" and "No Tools Required"

  • Fixture tracking by RFID or bar-code

  • Vision systems available for part verification and additional Poka Yoke

  • Poka Yoke designed through mechanical, electrical and programming methods

  • Part rejection and containment

  • Manual or Automatic unload (can be unloaded by part ejection or material handling robot)

  • Conveyors and or Chute systems complete with part rejection and containment

  • High quality, large, full colour, touch screen HMI's (Human Machine Interface)

  • Fault detection and diagnostics

  • 1 year parts and warranty

  • Leasing options available

  • PHSR and ESA compliant